Production process for Buzz Balls



Buzz Balls are made from a flexible
Polyurethane foam, at a trade
moulding shop, and to a patented
design.




After the foam blanks are moulded
at a sub contractor, the word BUZZ
BALL is pad printed onto each ball.




Addition portholes are made with a
special broaching tool, to enhance
the sound emission and bounce
characteristics.




The excess foam is weeded out from
the portholes by hand.




The packaging container is a
recycled Coke bottle and a vacuum
formed cap is made using recycled
ABS plastic