Production process for Buzz Balls

Buzz Balls are made from a flexible
Polyurethane foam, at a trade
moulding shop, and to a patented
design.



After the foam blanks are moulded
at a sub contractor, the word BUZZ
BALL is pad printed onto each ball.



Addition portholes are made with a
special broaching tool, to enhance
the sound emission and bounce
characteristics.



The excess foam is weeded out from
the portholes by hand.



The packaging container is a
recycled Coke bottle and a vacuum
formed cap is made using recycled
ABS plastic