Production process for Buzz Balls
Buzz Balls are made from a flexible
Polyurethane foam, at a trade
moulding shop, and to a patented
design.
After the foam blanks are moulded
at a sub contractor, the word BUZZ
BALL is pad printed onto each ball.
Addition portholes are made with a
special broaching tool, to enhance
the sound emission and bounce
characteristics.
The excess foam is weeded out from
the portholes by hand.
The packaging container is a
recycled Coke bottle and a vacuum
formed cap is made using recycled
ABS plastic
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BUZZ BALLS ( Minerva Ainsworth) 76 The Green, Twickenham, Middx TW2 5AG
info@ainsworthuk.com